Sustainability

Design for Recycling

Products conceived for recovery from the start: monomaterials, separable joints and a recyclable construction. Recyclability is decided in development – not at the sorting plant.

At a glance

Design for recycling describes the recyclable design of plastic products: a product is constructed so that, at end of life, it can be collected single-material and recovered as a material. The central levers are monomaterials instead of composites, detachable instead of bonded joints, avoiding disruptive coatings, and clear material marking per ISO 11469. Semadeni already accounts for these criteria in product development and orients itself on recognised design guidelines such as the RecyClass criteria. Because function, regulatory requirements and recyclability occasionally conflict, we weigh them per product and application – rather than claiming recyclability across the board.

Two routes to recyclability

What are you looking for?

Development & engineering

I am developing a product and want it designed for recycling

We check early which material, which joining technique and which marking your part can carry – mono-material instead of composite, detachable instead of bonded joints, marking per ISO 11469.

Mono-materialSeparabilityISO 11469RecyClass

Evidence & compliance

I need to document recyclability

The PPWR requires recyclable packaging from 2030. We document material and marking; assessing recyclability itself remains product-specific and is not given as a blanket assurance.

PPWRMaterial markingCertificates
Development engineer removes the plastic handle from a white PP bucket; the lid lies beside it, a smaller closed bucket on the left

AI-generated

Our approach

Recycling begins at the design stage

Later recoverability is largely set already in construction. We therefore start early: monomaterials instead of composites, mechanical joints instead of bonding, and a material marking that eases sorting and reprocessing.

  • Monomaterials: PP, PE-HD, PET – single-material recoverable
  • Avoiding coatings and lacquers that disrupt recycling
  • Material marking per ISO 11469 on suitable mouldings
  • Screwed instead of bonded joints for disassembly

Construction principles

Four levers for recyclable products

Monomaterial

One material instead of a composite – a PP container with a PP lid rather than a material mix. Single-material purity is the basis for high-grade recycling.

Separability

Detachable instead of bonded joints, so components can be separated at end of life without tools or with simple tools.

Marking

Material marking per ISO 11469 eases sorting and reprocessing in the recycling chain. Expected to apply until August 2028 – the PPWR marking then takes over.

Avoid disruptors

No incompatible label adhesives, coatings or dark pigments that impair sorting and recyclate quality.

In practice

What we implement – and where the limits lie

Recyclable design is always a trade-off: some functions or regulatory requirements call for materials or joints that run counter to pure recyclability. We make the trade-off transparent and decide per product.

What we implement

  • PP container with PP lid – fully monomaterial-compliant
  • PE-HD canister without disruptive pigments for higher-grade recycling
  • RecyClass criteria as a guideline in product development
  • Material marking per ISO 11469 as standard

What remains a trade-off

  • Barrier or safety functions may require composites
  • Regulatory requirements (e.g. dangerous goods) restrict material choice
  • Colour and design wishes sometimes oppose sortability
  • Recyclability also depends on the local collection infrastructure
  • 1952 Swiss family business founded
  • EcoVadis Gold independent sustainability rating (top 5 %)
  • 5 ISO certificates
  • 8,000+ articles in stock

Frequently asked questions about design for recycling

Question not listed?

We're happy to answer it personally.

Get in touch
What does design for recycling mean?

Design for recycling means shaping a plastic product from the construction stage so that, at end of life, it can be collected single-material and recovered as a material. The focus is on monomaterials, separable joints, recycling-compatible colours and clear material marking.

Which construction principles are decisive?

Four levers matter: a single material where possible (monomaterial) instead of a composite, detachable rather than bonded joints for disassembly, avoiding disruptive coatings and label adhesives, and material marking per ISO 11469. Which solution fits depends on function and application.

Why are monomaterials more recyclable?

Single-material plastics are markedly easier to separate after collection and to reprocess into high-grade recyclate. Material composites – different plastics, or plastic-metal combinations – must be separated at high effort and more often end up in thermal recovery. We therefore prefer PP-on-PP or PE-on-PE.

Does Semadeni advise on recyclable product development?

Yes. We bring recyclability into development from the start – from material choice through joining technology to marking. Recognised design guidelines such as the RecyClass criteria serve as orientation. The concrete trade-off between function, standard and recyclability is resolved per product.

Request advice
Does design for recycling also include recyclate use?

Both belong to the loop but are not the same: design for recycling ensures a product is well recoverable at the end; recyclate use employs already reprocessed material in the new product. Ideally the two interlock – wherever standard and application allow it.

View recyclates

Developing a recyclable product?

We bring recyclability into the construction from the start – material choice, joining technology and marking, weighed per product.

Anita Reichebner CSO / Head of Sustainability & New Business
Sustainability